In the field of bottled water production, the 5L bottle water filling line plays a crucial role. It is an automated equipment integrating a variety of advanced technologies, providing a solid guarantee for the efficient and precise production of 5L bottled water.
The 5L bottle water filling line usually consists of several key components. The bottle rinser is the starting point of the production line. The rotary disc of the rinser is equipped with bottle clamps, which can grip the bottle mouths and flip them 180° along the guide rails, making the bottle mouths face downward. Then, the nozzles of the bottle clamp spray rinsing water to thoroughly clean the inner walls of the bottles, ensuring they are clean and sterile. The rinsed bottles are transferred to the filler via the star wheel. The filler adopts the gravity filling method. When the bottles enter the filler, they are clamped by the bottle plate and rise under the action of the cam. The bottle mouths open the filling valves, and the materials flow through the filling valves by gravity to complete the filling process. After filling, the bottles enter the capper through the neck – holding transfer star wheel. The capping heads of the capper rotate both around a central axis and on their own as cap gripping, cap placing, capping, and cap releasing to complete the capping process. Finally, the finished bottles are transferred to the outfeed conveyor chain by the outfeed star wheel and conveyed out of the three – in – one machine.
This filling line has many significant advantages. It has a high degree of automation, and the entire process from bottle rinsing, filling to capping can be automatically completed, greatly reducing manual intervention. This not only improves production efficiency but also reduces labor costs. The equipment is designed with great attention to hygiene standards. The parts in contact with the materials are all made of stainless steel, with no process dead corners, making it easy to clean and effectively ensuring the quality and safety of bottled water. Moreover, the filling line uses high – speed filling valves, which can achieve precise control of the liquid level, reduce liquid loss, and ensure that each 5L bottle reaches the standard filling volume. At the same time, the equipment is equipped with a complete overload protection device, which can effectively protect the equipment and operators.
In practical applications, the 5L bottle water filling line is widely applicable to multiple industries such as food and oil. It can perfectly handle the filling of various non – carbonated beverages, including purified water, mineral water, and fruit juice. Different manufacturers can customize the filling line according to their own production capacity requirements and product characteristics to meet diverse production needs. With the continuous progress of technology, the 5L bottle water filling line is also constantly being upgraded. In the future, it will play an even more important role in improving production efficiency and ensuring product quality, helping the bottled water industry reach new heights of development.
